240z fuel and brake line insulator sets and steering rack expansion reservoir

[nix240z]

Each 240z fuel and brake line insulator was reproduced in a urethane plastic on a milling machine, which made for a very high quality master insulator. Each insulator is then cast in a two part high quality silicone mold.



The insulators are cast in a urethane rubber with a shore hardness of 70A. The urethane has been degassed in a vacuum chamber, then cast and cured in a pressure pot for 24hrs. After curing for 24hrs the insulator have been heated to 150deg for 8 hrs for post-curing.



It takes two day to make one complete set of insulators.



70-72 has 15 large insulators, 6 brake line insulators and 4 flow guide valve insulators.

73 have 14 large insulators, 6 brake line insulators and 4 flow guide valve insulators.



Insulator sets are available in either the auto or manual transmission 240z.



The price for a complete set of insulators is $150.00 plus $6 shipping inside the usa, on a limited few sets, then Zeddsaver.com will be selling the sets via the website at a higher price.












Reproduced a steering rack expansion reservoir, in a beige color, for the 70 and early 71 240z with a 12mmx1.0 threads. This is a solid piece without a reservoir; this is for nostalgia look only. This was reproduced in a urethane resin that cures to a solid plastic with a shore hardness of 83D beige color.



Make sure you have the 12mmx1.0 opening on your steering racks since later models either have a 10mmx1.0 or no hole.



The Price is $14.00 plus $6 shipping inside the usa.











thanks Steve

[nix240z]

If anyone else needs a partial set or individual insulators let me know, I have a few misc. insulators left.

[nix240z]

The first run of ten complete sets of insulators are now sold out. Please send me a PM on availability and price.

Thx Steve

[er34gtt2000jp]

Hey Steve,

Did you happen to make or can you make the line insulator sets for the early series one cars without the evaporative emissions controls?

Thanks,

Eric

[nix240z]

Not sure how the emission controls affect or are related to the fuel line and return line insulators, if anyone could give any feedback or comment, that might help answer the question.
Steve

Hey Steve,

Did you happen to make or can you make the line insulator sets for the early series one cars without the evaporative emissions controls?

Thanks,

Eric

[nix240z]

If someone could send me a pic of the insulators in question, I can make these insulators.

Hey Steve,

Did you happen to make or can you make the line insulator sets for the early series one cars without the evaporative emissions controls?

Thanks,

Eric

[er34gtt2000jp]

I dug through my parts bins and found what's left of the old insulators from my early 70' series one car. They look the same as the rest of the years but only have three holes. Here's a pic for reference:

[nix240z]

The Early 1970 3 holes insulators are now available to order as a complete set. These will be made to order and will take 1 week to produce.
Remember these are cast insulators not hand cut and drilled insulators.
thx Steve

I dug through my parts bins and found what's left of the old insulators from my early 70' series one car. They look the same as the rest of the years but only have three holes. Here's a pic for reference:

[nix240z]

other items for 240z I am working on.

Each parts was milled out of Aluminum 6061, then cast into a two piece mold.


Brake booster check valve rubber insulator.



Rear Brake drum plug, this plug will need to be tested to see how it stands up to the drum heat.


Rocker panel plug.

[nix240z]

Early 70 3 hole insulators.

I dug through my parts bins and found what's left of the old insulators from my early 70' series one car. They look the same as the rest of the years but only have three holes. Here's a pic for reference:

[nix240z]

Another item reproduced, its the rear hatch stopper rubber insulator. This one was milled out of Delrin and cast into a 2 piece mold.

This is the correct replacement for your old worn out rubber. It even has the two little side parts that are on the original ones. The new ones come in a cream color and these are the correct black color.
These are not hand cut or drilled, these are from a two part mold just like all the other insulators.



Sorry just the rubber not the metal stopper.

[Patcon]

More beautiful work, as always...
C

[nix240z]

rocker panel plugs $8 each plus shipping
brakebooster $15 each plus shipping
hatch stopper $10 each plus shipping

[nix240z]

Another item, this time it is the 240z quarter window upper rubber seals.

The right and left set is $16 plus shipping inside the usa.

Replace your old or missing seals.




seal on the upper quarter window.



right and left seals

[marvelous240Z]

Happy customer with this copy of the original steering rack expansion reservoir!

[nix240z]

Clarification on this part.

The original part numbers are:

76837-E4100 & 76838-E4100 WEATHERSTRIP-SIDE WI this type was longer, which was replaced with 76837-N3400 & 76838-N3400 WEATHERSTRIP-SIDE WI ( Shorter type, this is what I reproduced)
Then replaced with 76837-N4500 & 76838-N4500 WEATHERSTRIP-SIDE WI This is the newer type from nissan which covers the entire quarter window, with the screws.


This is the shorter type that also comes with a 1/4" filler piece that is glued in place, just like from the factory.

PM me if you have any questions.

Steve

Another item, this time it is the 240z quarter window upper rubber seals.

The right and left set is $16 plus shipping inside the usa.

Replace your old or missing seals.




seal on the upper quarter window.



right and left seals

[nix240z]

76837-E4100 & 76838-E4100 WEATHERSTRIP-SIDE WI this type is longer, is now also available.
Same price, $16 plus shipping for a set of the right and left.

short type (76837-N3400 & 76838-N3400 WEATHERSTRIP-SIDE WI) and the longer type (76837-E4100 & 76838-E4100 WEATHERSTRIP-SIDE WI).

shorter version on bottom and longer version on top.


rubber on the upper quarter window.

More rubber parts are in the works..

[nix240z]

next items reproduced are the front and rear bumper to fender shims.

more rubber items to come....

Steve

[nix240z]

next item reproduced is the headlight housing rubber insulator, for the wiring going into the back of the headlight bucket.


replace your old cracked insulator.


more rubber items on the way.

Steve

[todds75]

Thanks for the parts!The best quality at a great price.You are making parts that are non existent.Thanks again Todd

[nix240z]

Thanks for the parts!The best quality at a great price.You are making parts that are non existent.Thanks again Todd

Glad I could help you out with your 280z project.
Steve

[nix240z]

Replace your old deformed wiper motor wire rubber insulator on the firewall.






more rubber items in the works.

Steve

[nix240z]

Replace your Hard or missing window bumper inside the lower door.
Each bumper comes with the correct New Nissan clip.


more items to come.
Steve

[Blue]

It may be a good idea to make a variant of that bumper so that it stops the window higher. The top of the glass should just stop with the top edge of the squeegee so that it is held firmly at the top by Mr. fuzzy, Mr. squeegee and Mr. roller. This prevents rattling of the glass if it were wound down further.

[nix240z]

If I get enough request for it, I will do it.
thanks for the feedback
steve

It may be a good idea to make a variant of that bumper so that it stops the window higher. The top of the glass should just stop with the top edge of the squeegee so that it is held firmly at the top by Mr. fuzzy, Mr. squeegee and Mr. roller. This prevents rattling of the glass if it were wound down further.

[nix240z]

next is a request that I had and it is for the hatch lock seal.

replace that old hard worn out seal.




All items in this thread are available for purchase, PM me for a package deal.

more items in the works.

Steve

[nix240z]

Replace your cracked horn pad plastic insert with this reproduction of the original.

A high performance urethane with very high compressive strength and tensile strength. Shore D Hardness;
85.

Very easy to cut out your old cracked or broken insert and epoxy glue the new reproduction of the original back in.

[240dkw]

nix240z very nice work, I am putting a shopping list together. You might want to look at the choke firewall grommet. I just priced one out at the local Nissan dealer and it was $116.00.
As well, I think the one for the earlier cars is different that the one that is being sold these days.

[Webmanic70]

Replace your cracked horn pad plastic insert with this reproduction of the original.

Clever. I almost threw mine out because of this. I will PM my list.

[Patcon]

Steve,
That is a cool part. I worked up another repair for that but prefer your idea to mine.
Charles

[nix240z]

Charles, I have some Blems, once on the car they are not visible, you can have them if you want.
steve

Steve,
That is a cool part. I worked up another repair for that but prefer your idea to mine.
Charles

[Patcon]

Yes please... I need to come by anyway and check the progress. Is the suspension going in yet?
Charles

[nix240z]

nix240z very nice work, I am putting a shopping list together. You might want to look at the choke firewall grommet. I just priced one out at the local Nissan dealer and it was $116.00.
As well, I think the one for the earlier cars is different that the one that is being sold these days.

A Choke firewall grommet is in the works...
Steve

[nix240z]

Another Item is the rubber coating on the wire harness bundle wraps that are predominately found in the engine bay. There is a total of 19 regular size and 2 of the wider type. These will be made to order only and could take up to 2 weeks, since these are very hard to reproduce.


At this time I am not making the main wiring harness type.

[Patcon]

Steve,
So you are molding covers that go over the existing steel tabs. How tight are they? Do the tabs have to be really straight to get them back on. Is an adhesive required?
Charles

[nix240z]

Charles, the tabs need to be fairly straight and are a tight fit, no glue required.
Steve

Steve,
So you are molding covers that go over the existing steel tabs. How tight are they? Do the tabs have to be really straight to get them back on. Is an adhesive required?
Charles

[nix240z]

70-72 main wiring harness boot.



more items in the works.

Steve

[nix240z]

70-71 gas door lock seal.

[nix240z]

72-73 choke cable grommet.



on a side note, if anyone has an early type 70-71 that would be willing to sell me one, I plan on reproducing the early type but need one for reference. I will buy it or trade for it and then ship you a new reproduction for free.

Steve

[nix240z]

hood cable grommet.

[nix240z]

I could not stand looking at the yellow/worn out defrost wire boot, so I molded my own in clear and also a black version. I went with the clear version, just like the original.

The one on the bottom is the original and above are my reproductions.

[nix240z]

A few pics of my restoration of my 71. This is what all the reproduction parts I am making is going on.

[EuroDat]

Nice clean restoration. Great work your doing and now I can understand way your making all the rubber parts. Icing on the cake, so to speak.
Chas

[AZ-240z]

I could not stand looking at the yellow/worn out defrost wire boot, so I molded my own in clear and also a black version. I went with the clear version, just like the original.

The one on the bottom is the original and above are my reproductions.

Steve,
Do you have any of these clear defroster wire boots available for sale, and the asking price, if so?
Also looking forward to the choke cable firewall grommets when have them in original, early
style.

Thanks for all of your efforts with these projects to re-create hard to find parts.

Dan

[nix240z]

Steve,
Do you have any of these clear defroster wire boots available for sale, and the asking price, if so?
Also looking forward to the choke cable firewall grommets when have them in original, early
style.

Thanks for all of your efforts with these projects to re-create hard to find parts.

Dan

Dan, I will mold up a few more sets of the clear defroster wire boots and let you know.

I finished up the angled version of the early 70-71 choke grommet and I am waiting on the original before I do the other straight version. I have all the parts machined and ready to go.

[spitsnaugle]

This is some fantastic work. Seriously impressive. I just sent you a PM to see if you have four insulators from the firewall... let me know if you didn't receive the message.

[AZ-240z]

Thanks, Steve. They (the clear defroster wire boots) look good and definitely are very obvious, especially when burnt or discolored! Very nice work.

Dan

Steve, just as a point of interest, the brake booster insolator donut, as originally produced, I believe was made out of red rubber, on early cars anyway.
I am not 100% with this, but am pretty sure, and would welcome any more accurate info.

[Zup]

Right Dan,

I can attest to the early ones being in red rubber as well.
All of the early cars I have parted or purchased have had them---usually in very poor condition.
A red alternative would be a nice touch!

Jim D.
"Zup"

[nix240z]

Thanks for the input guys, both my 71's have black and my 72 has a black also.


I can do them in Red also, so I will make up a batch of Red.

Thanks again for input on these parts.
Steve.

Right Dan,

I can attest to the early ones being in red rubber as well.
All of the early cars I have parted or purchased have had them---usually in very poor condition.
A red alternative would be a nice touch!

Jim D.
"Zup"

[AZ-240z]

Steve, if you need an accurate color match, I may have an
oLd red insulator that you can borrow. let me know.

Dan

[nix240z]

Radio knobs, I am working on getting a price for the chrome knob plating.

[nix240z]

early 70-71 choke cable grommet in the straight original version.

[nix240z]

Reproduction 72-73 Am/FM radio face plate, I am also working on the clear part.


Reproduction Radio knobs also done.

[nix240z]

Steve, if you need an accurate color match, I may have an
oLd red insulator that you can borrow. let me know.

Dan

This is the best color match that I could get for the early 70's series 1 Redish/orange color brake booster check valve.

[nix240z]

I have 9 heater control knobs and every single one is cracked.

Now I have reproduced the early style heater control knobs.

[AZ-240z]

This is the best color match that I could get for the early 70's series 1 Redish/orange color brake booster check valve.

Steve, its hard to see the actual color match, but I'm sure it is very close. Looking forward to actually have the opportunity to purchase some
of your very nice looking efforts.

Dan

[nix240z]

Now available are the Early 70 series 1 hood bumpers...

[nix240z]

Replace that missing or worn out clutch pedal stopper with a new reproduction....

[Zup]

Perfect timing Steve!
I'd been meaning to ask for this piece for a while and you've already done it!
The list of pieces on my order to you grows larger.

I've sent a PM to several members to drum up interest for the door latch rubber and wiper linkage boot reproductions I inquired about to you. (attached)

Please keep up the great work you are doing reproducing the bits and pieces that have no replacement part number or source!

Jim D.
"Zup"

[nix240z]

Perfect timing Steve!
I'd been meaning to ask for this piece for a while and you've already done it!
The list of pieces on my order to you grows larger.

I've sent a PM to several members to drum up interest for the door latch rubber and wiper linkage boot reproductions I inquired about to you. (attached)

Please keep up the great work you are doing reproducing the bits and pieces that have no replacement part number or source!

Jim D.
"Zup"

wiper linkage boot is on my list for sure...

Steve

[nix240z]

A Prototype of the 72-73 Radio faceplate reproduction.
prototype on top and original below.

[nix240z]

Replace your worn out, dry rotted wiper motor mounting bracket insulators.
Each insulator has the correct notch for the bracket.
Metal insert not included rubber only.

[jfa.series1]

Steve - any thoughts of making the speedo cable firewall grommet? It is another NLA, most replacement cables today do not come with one.
Thanks,
Jim

[marvelous240Z]

Jim I was just about to post this but you beat me to it!

I second the speedo cable grommet. They can't be purchased separately from anywhere I know of and the reproduction speedo cables don't come with it. The only problem I see it that the grommet would need to be sliced and glued back together once installed because the speedo cable can't be disassembled to slide it on.

Many great items from you Steve! Expect a long Christmas list shortly (but don't worry it doesn't have to be delivered by Christmas).

[nix240z]

Ok, seems there are two types or maybe 3. The 69-70 Series 1 which is a hood release and speedo pass through grommet and then all others are just a speedo grommet, maybe in two types.

If you have something different let me know.

Here is a pic of the sample I have and could reproduce.

Steve

Jim I was just about to post this but you beat me to it!

I second the speedo cable grommet. They can't be purchased separately from anywhere I know of and the reproduction speedo cables don't come with it. The only problem I see it that the grommet would need to be sliced and glued back together once installed because the speedo cable can't be disassembled to slide it on.

Many great items from you Steve! Expect a long Christmas list shortly (but don't worry it doesn't have to be delivered by Christmas).

[nix240z]

replace that missing, cracked, worn out rightside choke plate blank. This is reproduced in urethane rubber, that should last many years.

Cut to fit.....

plate is not included.

[nix240z]

Reproduction Series 1 Map Light Bezel...

[marvelous240Z]

I'm pretty sure my speedo grommet is different. It looks like a standard grommet not extruded like that. I'll take a picture of my old speedo cable w/grommet when I get home.

[jfa.series1]

I'm pretty sure my speedo grommet is different. It looks like a standard grommet not extruded like that. I'll take a picture of my old speedo cable w/grommet when I get home.

+1 on the alternative shape. Mine went the way of rubber rot but I recall it was similar to other "flat" firewall grommets. Glad someone has one available for a photo! Here's a link to a roadster part that seems to be the right shape/style: Datsunparts.com Partnumber 2374 Datsun Roadster 65 - 70 Body & Firewall Grommet and another one that would also work: Datsunparts.com Partnumber 2372 Datsun Roadster 65 - 70 Firewall Grommet

[nix240z]

replace your cracked, missing or worn out radiator wire pass thru insulators. Two sizes per set, one for the small round hole and the other lager hole as pictured.



right side is the original and left side is reproduction.

[zspert]

would it be possible to get a list, with prices, of what you offer? Also, do you offer quantity discounts? Thanks, Mike

[nix240z]

Price list of items for sale.

Pm me with any questions.

Complete brake and fuel line insulator set $150

Steering Rack Tank (note: nostalgia look only) $15

rear bumper to fender shims $11each

front bumper to fender shims $11 each

headlight wire seal $8 each

upper quarter window seal $15 set

hatch stopper bumpers $5 each

brake booster insulator Black $10 each

brake booster insulator RED $15 each

rear brake drum plugs $8 each

rocker panel plugs $5 each

wiper motor firewall seal $15

lower window inside door bumper with clip $10 each

rear hatch lock seal $8

70-71 gas door latch seal $8

70-72 main wiring harness $30

72-73 choke cable grommet on firewall $25

70-71 choke cable grommet on firewall straight original $25

hood release grommet on fire wall $10

70 series 1 early hood bumper $15ea

70-73 clutch stopper bumper $20

wiper motor bracket insulators set $30

radiator wire pass through insulators set $15

70-71 choke plate blank tape reproduction $10

Series 1 hood less maplight Bezel reproduction $35

[nix240z]

Machined up a early type original speedo cable grommet, just have to clean it up a little with some fine sanding. The previous picture I posted, of the speedo grommet is from a new Nissan cable that I purchased back in the early 90's.

I machined it with some meat in the center so it can be cut and then glued back in place. I Dont think it will stretch over the ends of the cable but I will try and do it.

The good thing about this grommet is that it will also be machined into the Radio antenna drain tube grommet in the left rear wheel well area.

should be done in about a week.

I'm pretty sure my speedo grommet is different. It looks like a standard grommet not extruded like that. I'll take a picture of my old speedo cable w/grommet when I get home.

[jfa.series1]

Ahhhh... be still my beating heart

And - big thanks for the parts list!

Jim

[nix240z]

In less than a week we have the door lock mechanism small rubber reproductions.
Getting the main tumbler installed is a tight fit but it was done.

There have been threads about these rubber pieces missing and making the doors not close correctly.
90% of the time these pieces are missing or damaged on the door lock mechanism.

Perfect timing Steve!
I'd been meaning to ask for this piece for a while and you've already done it!
The list of pieces on my order to you grows larger.

I've sent a PM to several members to drum up interest for the door latch rubber and wiper linkage boot reproductions I inquired about to you. (attached)

Please keep up the great work you are doing reproducing the bits and pieces that have no replacement part number or source!

Jim D.
"Zup"

[nix240z]

The Correct style for 70-71 choke knob...

[nix240z]

I now have my website up and am working on it, as it is still under construction.

Datsun 240z rubber parts

I will also keep this thread updated with new products.
thanks for all the support and all that have ordered parts from me.

Steve

[EuroDat]

Hi Steve,

Grats with the website. Its nice an easy to navigate. Good job.
I cant browse the photo gallery because it doesnt like my Ipad browser. I get "Sorry, your browser is not supported" but that is probably your web provider not supporting Safari?
Chas

[nix240z]

Chas
Thanks for the kind words on site, yes I have the same thing on my Ipad in the gallery, but it works fine on my computer.

Steve

Hi Steve,

Grats with the website. Its nice an easy to navigate. Good job.
I cant browse the photo gallery because it doesnt like my Ipad browser. I get "Sorry, your browser is not supported" but that is probably your web provider not supporting Safari?
Chas

[jfa.series1]

Hey Steve,
Great start on the site! Looking forward to seeing the rest of your fine products. I'll be ordering as soon as the speedo cable grommet and the door lock cushions are listed.
Jim

[Marty Rogan]

Steve,

I must commend you on producing these parts for the Z community. They look great.

I am interested in the rocker plugs. Just to be sure: are these to plug the hole in the upper part of the rocker, next to the Silver sill plate that says "Datsun" on it?

Marty

[nix240z]

Marty , the plugs are on the underside of the rocker panels, two on each side front and rear. You will have to get on the ground and look up to see the holes.



Steve

Steve,

I must commend you on producing these parts for the Z community. They look great.

I am interested in the rocker plugs. Just to be sure: are these to plug the hole in the upper part of the rocker, next to the Silver sill plate that says "Datsun" on it?

Marty

[Marty Rogan]

Marty , the plugs are on the underside of the rocker panels, two on each side front and rear. You will have to get on the ground and look up to see the holes.



Steve

Thanks. I see where they ar now. My car is definitely missing those. I thought that those holes may have been intentionally left open for drainage.

Marty

[nix240z]

I have a complete set of Blemish (Blems) insulators with small imperfections for sale at $75 shipped. The imperfections will really not be seen once installed on the car. If anyone is interested send me a PM. I figured I would try them here first, before I put them up on the website for sale.

Steve

Datsun 240z rubber parts

[nix240z]

Fuel sending/fuel pump wiring harness grommet, located in the right rear hatch area.

[AZ-240z]

Steve,

Is this the grommet that protects the sending unit wire harness where it passes throught the rear deck floor? If so, I'll add it to my llist.

Dan

[nix240z]

Steve,

Is this the grommet that protects the sending unit wire harness where it passes throught the rear deck floor? If so, I'll add it to my llist.

Dan

yes...

[nix240z]

Antenna Drain tube grommet, located left rear wheel well area.

[nix240z]

Speedometer cable grommet on firewall. Will need to be cut and glued back together, I machined so it has some meat in the center for easy gluing, plus hole in firewall will help hold it together. No other way around this, since ends of speedo cable are large and will not come off.

I will list on website when ready for purchase.

240zrubberparts.com

[nix240z]

another NLA part.
I had a few request for this part. Any other interest in the dust boot for the handbrake in the transmission tunnel? I machined up the part and ready to mold and cast.
leftside is the machined part and rightside is the original.


Steve

[Montezuma]

This is a part I was going to ask about. You are on it. I have to check out your website.

another NLA part.
I had a few request for this part. Any other interest in the dust boot for the handbrake in the transmission tunnel? I machined up the part and ready to mold and cast.
leftside is the machined part and rightside is the original.


Steve

[Montezuma]

I need a set of seals for factory headlight covers. I can get a set of originals to copy.

[AZ-240z]

STeve,

Do you have an illustration of where this handbrake dust boot is mounted? I couldn't find a part number or reference on my parts CD. On my last fun drive,
I did notice a cool breeze of air coming from the handbrake boot, but couldn't determine the source. This probably going to be added to my shopping list.

Dan

[nix240z]

Sorry I dont think I can help you out on these.

I need a set of seals for factory headlight covers. I can get a set of originals to copy.

Dan, it is the circled part..

STeve,

Do you have an illustration of where this handbrake dust boot is mounted? I couldn't find a part number or reference on my parts CD. On my last fun drive,
I did notice a cool breeze of air coming from the handbrake boot, but couldn't determine the source. This probably going to be added to my shopping list.

Dan

[nix240z]

update on the firewall speedocable grommet. The grommet is done and I am testing the glue to hold it together after cutting. Regular superglue works fine, I have the grommet glued back together and under a stretch test of 150% of the cable size, to see if it comes apart. I have also ordered some loctite 406 which is made for rubber and high heat. Once I complete the tests I will report my findings.




Steve

[EuroDat]

update on the firewall speedocable grommet. The grommet is done and I am testing the glue to hold it together after cutting. Regular superglue works fine, I have the grommet glued back together and under a stretch test of 150% of the cable size, to see if it comes apart. I have also ordered some loctite 406 which is made for rubber and high heat. Once I complete the tests I will report my findings.




Steve

Love the R&D. 150% is a tough test.

Chas

[Montezuma]

What about the rubber boots that go around the light socket for the front blinder lights? Can those be reproduced? I love all the parts that are being reproduced and plan to buy some for my projects.

[nix240z]

What about the rubber boots that go around the light socket for the front blinder lights? Can those be reproduced? I love all the parts that are being reproduced and plan to buy some for my projects.

are you referring to the rubber boot on the front turn signals that insulates the 3 wires on the socket? if so I believe I can.

Steve

[Montezuma]

That is the one. I have a few that I am restoring and would like to fix that part as well. Would I be pushing it if I asked for the gasket for the light as well?

are you referring to the rubber boot on the front turn signals that insulates the 3 wires on the socket? if so I believe I can.

Steve

[nix240z]

That is the one. I have a few that I am restoring and would like to fix that part as well. Would I be pushing it if I asked for the gasket for the light as well?

I machined the part yesterday and should have a test sample in a few days.

steve